Analysis of 219 Series Reducer Models
Common models of the 219 helical reducer are categorized based on their output torque. The mainstream models comprise three distinct specifications:
Light-Duty Type: Compatible with 0.75–3 kW motors; output torque: 200–500 N·m
Medium-Duty Type: Compatible with 4–7.5 kW motors; output torque: 800–1500 N·m
Heavy-Duty Type: Suitable for 11–15 kW motors; output torque: 2000–3500 N·m
Practical Interpretation of Key Parameters
When selecting a model, particular attention should be paid to three core indicators:
Speed Ratio Range: Single-stage transmission ratios range from 8 to 80; double-stage ratios can reach 100 to 3000.
Transmission Efficiency: The helical gear structure enables an efficiency level of 94%–96%.
Protection Class: The entire series comes standard with IP65 protection; IP67 protection is available as an option for special operating conditions.
Guide to Avoiding Common Selection Pitfalls
These practical insights will help you avoid unnecessary detours during the selection process:
For applications involving shock loads, a torque margin of 30% should be reserved.
For long-term continuous operation, it is recommended to install an auxiliary cooling fan.
During installation, ensure that the radial load on the input shaft does not exceed 20% of its rated capacity.
Grease Replacement Cycle: The initial replacement should occur after 500 hours of operation, followed by subsequent replacements every 4000 hours.
